Project Details

Electronic component fabrication plants specifically large-scale resistor manufacturing environments, they rely on ultra-precise temperature regulation to manage heavy thermodynamic loads generated during production. Any failure or pressure drop within the process cooling plant water loops risks immediate product defects and facility downtime. Furthermore, operating heavy-duty industrial pumps running up to 55kW can introduce massive kinetic and structural vibrations into the piping system. Left unmitigated, these vibrations lead to acoustic fatigue, joint stress, and structural resonance that could compromise the building integrity or disturb precision calibration instruments on the factory floor.

To solve these mechanical and process requirements, a highly engineered, multi-tier fluid infrastructure was integrated:

• High-Volume Thermal Management Loops: Primary heat dissipation loops utilize high-capacity Ebara GSC horizontal end-suction pumps configured into specialized lines. This includes dedicated arrays for Condenser Water (CDWP), Low-Temperature Water (LTWP), and Medium-Temperature Water (MTWP) loops.
• Precision Process Cooling Arrays: Secondary clean loops are driven by highly efficient Ebara EVMS and EVMSG vertical multi-stage pumps, providing strict flow-rate and head stability to specialized production sectors.
• Dynamic Pressure & Makeup Supply: Sudden load fluctuations and utility water supply demand are automated using a variable-speed Ebara Hydro Booster set running in a 1-duty, 1-standby layout to dynamically modulate line pressure.
• Total Structural Vibration Isolation: To completely eliminate structural resonance and kinetic stress, all major horizontal pumping units were coupled with targeted Tomahawk spring isolation networks mounted on both the pump and motor bases, ensuring smooth, vibration-isolated 24/7 continuous operations.